610-497-2600

SERIES 6000 SAFETY VALVES

Features

• O-ring seats available for exceptional leak-free performance, reduced maintenance cost, multiple cycles with tight shutoff and improved seating integrity.
• Heavy duty casting.
• Wide hex on valve nozzle provides clearance for easy installation.
• Seats lapped to optical flatness.
• Dual control rings offer easy adjustability for precise opening with minimum pre-open or simmer and exact blowdown control.
• Pivot between disc and spring corrects misalignment and compensates for spring side thrust.
• Grooved piston type disc reduces sliding area and friction.
• Heavy duty lift lever assembly.
• Each valve tested and inspected for pressure setting and leakage.

GENERAL APPLICATION

These valves are suitable for use on steam boilers and generators, reciprocating or rotary, portable or stationary air/gas compressors, intercoolers and aftercoolers. Also for pressure vessels containing steam, air or non-hazardous gas and on pressure reducing stations.

TECHNICAL DATA

Connections:Threaded NPT
Temperature range1:-60° to 425°F (-51° to 219°C)
Pressure ranges1:3 to 300 psig (0.2 to 20.7 barg)
Code:ASME I, IV, VIII and PED

NOTE

1. See more temperature and pressure range information bellow.

MODELS OVERVIEW

Model 6010: Side outlet. Full nozzle design with bronze/brass trim. Available with O-ring seats.
Model 6021: As model 6010 with Teflon® (PFA) disc insert (use on steam only).
Model 6030: As model 6010 except stainless steel (SS) trim (nozzle and disc). Available with O-ring seats.
Model 6182: Top outlet. Full nozzle design with bronze/brass trim. O-ring seat available.
Model 6121: As model 6182 with Teflon®  (PFA) disc insert (use on steam only).
Model 6130: As model 6182 except SS trim (nozzle and disc). Available with O-ring seats.
Model 6186: Top outlet. Full nozzle design with bronze/brass trim. 150 psig (10.3 barg) maximum set pressure. Replaces Model 86 (original equipment only). For air service only.
Model 6283: Over-sized side outlet. Full nozzle design bronze/brass trim.
Model 6221: As model 6283 with Teflon® (PFA) disc insert (use on steam only).
Model 6230: As model 6283 except SS trim (nozzle and disc).
Model 6933: As model 6010 except certified for ASME code Section IV. Low pressure steam heating boilers set at 15 psig (1.0 barg) only.
Model 6934: As model 6021 except certified for ASME code Section IV. Low pressure steam heating boilers set at 15 psig (1.0 barg) only.
Model 6935: As model 6030 except certified for ASME code Section IV. Low pressure steam heating boilers set at 15 psig (1.0 barg) only.

NOTE

1. Resilient seats determine temperature range (see Specifications section).
2. V iton® and Teflon® are registered trademarks of E.I. du Pont de Nemours and Company.

PRESSURE AND TEMPERATURE LIMITS1

Models 6010, 6021, 6182, 6121, 6283, 6221

Steam service:                                    3 to 250 psig (0.2 to 17.2 barg) -60° to 406°F (-51° to 208°C)

Air/gas service:                                  3 to 300 psig (0.2 to 20.7 barg) -60° to 406°F (-51° to 208°C)

 

Models 6030, 6130, 6230

Steam and air/gas service:               3 to 300 psig (0.2 to 20.7 barg) -60° to 425°F (-51° to 218°C)

SPECIFICATIONS

SERVICE RECOMMENDATIONS FOR SERIES 6000 RESILIENT SEAT/SEAL MATERIALS

Seat/seal materialsService recommendation
Viton® A (FKM) (-15 to 406°F [-26 to 208°C])Air and gas
Ethylene propylene (-70 to 425°F)[-57 to 218°C]Steam
Teflon® (PFA)Steam

MODELS 6010, 6030, 6283, 6230, 6933, 6935

MODELS 6021, 6121, 6221, 6934 Teflon® (PFA) seat configuration

MODELS 6182, 6121, 6130, 6186 Top outlet configuration

MODELS 6010, 6030, 6182, 6130, 6186, 6283, 6230 Optional soft seat

PARTS AND MATERIALS

No.Part NameMaterials
1NozzleBRS B283-C48500 or BRZ SB623
2Body set screwSS 18-8
3Warn ring set screwSS 18-8
4DiscBRS B21 C485004
5Wire and sealSS wire and lead seal
6Guide set screwSS 18-8
7Retainer nut2BRS B16
8StemSS A582-303 for D orifice SS A582-416 for E thru J orifice
9BodyBRZ B584-C84400
10LeverSTl A109 or JIS SPCC equivalent/ZN plated yellow
11Jam nutBRS B16
12Lift nutSTl A108-1018/ZN plated
13CapAluminum, anodized
14Lever pinSTl A108-12l14
15Cap set screwSS 18-8
16Compression screwBRS B16
17SpringASTM A-313 TY 631
18Spring stepBRS B16
19Stem retainerBRS B16
20GuideBRS B16 for D and E orifice BRS B283-C37700 for F through J orifice
21Warn ring7BRS B16
22SeatNote 1
23Seat retainerBRS B165
24Disc8BRS B21 C485005
25Warn ring spring6SS A313-302/316
26Gag screw9STl A108-1018/ZN plated

NOTES

1. Models 6021, 6121, 6221 and 6934 Teflon® (PFA), optional O-ring seat available for all others (except Models 6933 and 6935 – metal seat only).
2. Section IV only.
3. Models 6030, 6130, 6230 and 6935 are SS SA351-CF8.
4. Models 6030, 6130, 6230 and 6935 are SS SA479-304 (D through H orifice) or SS SA479-316 (J orifice).
5. Models 6030, 6130, 6230 and 6935 are SS SA479-304.
6. Variation 02 (vibration dampening) only.
7. Soft seat ‘D’, ‘E’ and ‘F’ orifice require special warn ring (notch on O.D. of fins).
8. Applies only to elastomer soft seat options.
9. Applies only to gag options. Remove when valve is in service. Failure to remove gag screw may cause serious damage to equipment, person injury and death.

SPECIFICATIONS

ConnectionsansistandardValve dimensionsApproximate weight
InletOutletinch (mm)
Model number1Orificeinch(mm)inch(mm)ABClb(kg)
60**DC#D½(12.7)¾(19.0)2⅛(54)1⅝(41)(165)(0.7)
60**DD#2D¾(19.0)¾(19.0)2⅛(54)1⅝(41)(165)(0.8)
61**DC#D½(12.7)------(165)(0.6)
60**ED#E¾(19.0)1(25.4)2⅜(60)(44)(191)(1.1)
60**EE#2E1(25.4)1(25.4)4(64)(44)7⅝5(194)(1.2)
61**ED#E¾(19.0)------(191)(1.0)
62**ED#E¾(19.0)(31.75)2⅞(73)(44)(191)(1.2)
60**FE#F1(25.4)(31.8)2⅝(67)2(51)(216)(1.6)
60**FF#2F(31.8)(31.8)2⅞(73)2(51)(222)(1.7)
61**FE#F1(25.4)------(222)(1.5)
62**FE#F1(25.4)(38.0)2⅞(73)2(51)(222)(1.7)
60**GF#G(31.8)(38.0)3⅛(79)2⅜(60)9⅝(244)(2.5)
60**GG#2G(38.0)(38.0)3⅜(86)2⅜(60)10(254)(2.6)
61**GF#G(31.8)------9⅝(244)5(2.3)
62**GF#G(31.8)2(51.0)3⅜(86)(57)9⅝(244)(2.6)
60**HG#H(38.0)2(51.0)3⅝(92)(70)10⅝(270)(3.5)
60**HH#2H2(51.0)2(51.0)4⅛(105)(70)11⅛(283)8(3.6)
61**HG#H(38.0)------10⅝(270)(3.3)
62**HG#H(38.0)(64.0)3⅞(98)3(76)10⅝(270)8(3.6)
60**JH#J2(51.0)(64.0)(108)3⅜(86)13⅝(346)15½(7.0)
60**JJ#2J(64.0)(64.0)(114)3⅜(86)14(356)15¾(7.2)
61**JH#J2(51.0)------13⅝(346)15(6.8)
62**JH#J2(51.0)3(76.0)4⅝(117)3⅜(86)13⅝(345)15½(7.0)

Dimensions are for reference only.

NOTES

1. Replace asterisks with desired model number. Replace # with desired seat material.
2. Model 6030 and 6935 available only ½ x ¾” (12.7 x 19 mm), ¾ x 1” (19 x 25.4 mm), 1 x 1¼” (25.4 x 31.8 mm), 1¼ x 1½” (31.8 x 38 mm), 1½ x 2” (38 x 51 mm) and 2 x 2 ½” (51 x 64 mm).
3. Models 6933, 6934 and 6935 have same dimensions as model 6010.
4. 2¼” for BSP (57).
5. 7⅜” for BSP (192.5)

CAPACITIES

NONE CODE1 AND ASME SECTION VIII AIR (SCFM) Flow coefficient = 0.878

Orificearea,in2
Set pressureDEFGHJ
(psig)(0.121)(0.216)(0.336)(0.554)(0.863)(1.414)
3285077127198325
4325789146228374
63970108178278456
84580124205319523
105089138228355582
1564114177292454744
2073131204336524858
2583148231381593972
30931662584256631086
351041852884747391211
401142043175238151336
451252233475728921461
501362423776219681586
5514626140767110451711
6015728143672011211837
6516830046676911971962
7017931949681812742087
7518933852686713502212
8020035755591614262337
8521137658596515032462
90221395615101415792588
95232414645106316562713
100243434674111217322838
105254453704116118082963
110264472734121018853088
115275491764125919613213
120286510793130820383339
125296529823135721143464
130307548853140621903589
135318567883145522673714
140329586912150423433839
145339606942155324203964
150350625972160224964090
1603716631031170026494340
1703937011091179828024590
1804147391150189729544841
1904367781210199531075091
2004578161269209332605341
2104788541329219134135592
2205008921388228935665842
2305219311448238737186092
2405439691507248538716343
25056410071567258340246593
26058610451626268141776843
27060710841686277943297094
28062811221745287744827344
29065011601805297546357594
30067111981864307447887845

NOTE

1. No code stamp or ‘NB’ on nameplate below 15 psig set.

Capacities – metric units

NON CODE1 ASME SECTION VIII AIR (nm3/h) Flow coefficient = 0.878

Orificearea,cm2
Set pressureDEFGHJ
(barg)(0.781)(1.394)(2.168)(3.574)(5.567)(9.123)
0.24478121199311509
0.35395148243379621
0.461109170280436715
0.674133206340530869
1.0951692634336751106
1.51232193405618741433
2.014525940366410351696
2.517030347177712101982
3.019534754089013862272
3.5219391609100415632562
4.0244436678111717402851
4.5269480746123119173141
5.0294524815134420943431
5.5319569884145822703721
6.0343613953157124474010
6.53686571022168526244300
7.03937011091179828014590
7.54187461160191229784880
8.04437901228202531545169
8.54678341297213933315459
9.04928781366225235085749
9.55179231435236636856039
10.05429671504247938626328
10.556710111573259340386618
11.059110561642270642156908
11.561611001710282043927197
12.064111441779293345697487
12.566611881848304747467777
13.069112331917316049228067
13.571512771986327450998356
14.074013212055338752768646
14.576513652124350154538936
15.079014102192361456309226
16.083914982330384159839805
17.0889158724684068633710385
18.0939167526054295669010964
19.0988176427434522704411543
20.01038185228814749739812123

NOTE

1. No code stamp or ‘NB’ on nameplate below 1.0 barg set.

NON CODE1 AND ASME SECTION VIII STEAM (lb/h) Flow coefficient = 0.878

Orificearea,in2
Set pressureDEFGHJ
(psig)(0.121)(0.216)(0.336)(0.554)(0.863)(1.414)
3871552423986211017
41001782774577111166
61212153355528601409
81372453826299801606
1015227142269510831775
1517931949781912762091
2020636857394414712410
25234417649107016662730
30261466725119518613050
35291520808133320763401
40321573892147022913753
45351627975160825054105
503816811059174627204456
554117341143188429344808
604427881226202231495160
654728421310215933645511
705028961393229735785863
755329491477243537936215
8056210031560257340086566
8559210571644271042226918
9062211101727284844377270
9565211641811298646517621
10068212181895312448667973
10571212721978326250818325
11074213252062339952958676
11577313792145353755109028
12080314332229367557259380
12583314872312381359399731
130863154023963950615410083
135893159424794088636810434
140923164825634226658310786
145953170126474364679811138
150983175527304502701211489
1601043186328974777744212193
1701104197030645053787112896
1801164207732325328830013599
1901224218533995604872914303
2001284229235665879915915006
2101344240037336155958815709
22014042507390064301001716413
23014652615406767061044617116
24015252722423469811087617819
25015852829440172571130518523
26016452937456975331173419226
27017053044473678081216319929
28017663152490380841259220632
29018263259507083591302221336
30018863367523786351345122039

NOTE

1. No code stamp or ‘NB’ on nameplate below 15 psig set.

Capacities – metric units

NONE CODE  AND ASME SECTION VIII STEAM (kg/h) Flow coefficient = 0.878

Orificearea,cm2
Set pressureDEFGHJ
(barg)(0.781)(1.394)(2.168)(3.574)(5.567)(9.123)
0.23969108177276453
0.34784131215335549
0.45496149246383628
0.665115180296461756
1.081144224370576944
1.5981752724486981144
2.01162073225308261354
2.51352423766209661582
3.015527743171111071814
3.517531248680112482045
4.019534854189213892276
4.521538359698215302508
5.0234419651107316712739
5.5254454706116418122970
6.0274489761125419543201
6.5294525816134520953433
7.0314560871143522363664
7.5333595926152623773895
8.0353631981161725184127
8.53736661036170726594358
9.03937011091179828004589
9.54137371146188829424820
10.04327721201197930835052
10.54528071255207032245283
11.04728431310216033655514
11.54928781365225135065746
12.05129131420234136475977
12.55319491475243237886208
13.05519841530252339296439
13.557110191585261340716671
14.059110551640270442126902
14.561110901695279543537133
15.063011251750288544947365
16.067011961860306647767827
17.071012671970324850598290
18.074913372080342953418752
19.078914082190361056239215
20.082814792300379159059678

NOTE

1. No code stamp or ‘NB’ on nameplate below 15 psig set.

ASME SECTION I STEAM (lb/h) Flow coefficient = 0.878

Orificearea,in2
Set pressureDEFGHJ
(psig)(0.121)(0.216)(0.336)(0.554)(0.863)(1.414)
1517331048279412372027
2020135855891914322346
25228407634104516272666
30256456710117018222986
35283505785129520173306
40310554861142022133625
45338603937154624083945
503656511013167126034265
553927001089179627984584
604207491165192129934904
654477981241204731885224
704758481319217433875550
755038981397230335885879
805319481475243237896208
855599991553256139906538
9058810491632269041916867
9561610991710281943927196
10064411501788294845937525
10567212001866307747947855
11070012501945320649958184
11572813002023333551968513
12075713512101346453978842
12578514012179359355989172
13081314512258372257999501
13584115022336385160009830
140869155224143980620110160
145898160224924109640210489
150926165325714238660310818
160982175327274497700411477
1701038185428844755740612135
1801095195430405013780812794
1901151205531975271821013452
2001208215633535529861214111
2101264225635105787901414769
2201320235736666045941615428
2301377245738236303981816087
24014332558397965611022016745
25014892659413668191062217404
26015462759429270771102418062
27016022860444873351142618721
28016582960460575931182819379
29017153061476178511223020038
30017713162491881091263220696

Capacities – metric units

ASME SECTION I STEA M (kg/h) Flow coefficient = 0.878

Orificearea,cm2
Set pressureDEFGHJ
(barg)(0.781)(1.394)(2.168)(3.574)(5.567)(9.123)
1.5951702654376801115
2.01132023155198091325
2.51312353656019371535
3.014926741568410651746
3.516729946576611931956
4.018533151584913222166
4.520336356593114502376
5.0222396616101515812592
5.5240429667110017142808
6.0259462719118518463025
6.5277495770127019783241
7.0296528822135521103458
7.5315561873144022423675
8.0333595925152423743891
8.5352628976160925074108
9.03706611028169426394324
9.53896941079177927714541
10.04077271131186429034757
10.54267601182194930354974
11.04447931233203331675191
11.54638261285211833005407
12.04818591336220334325624
12.55008921388228835645840
13.05199251439237336966057
13.55379591491245838286273
14.05569921542254239606490
14.557410251594262740926707
15.059310581645271242256923
15.561110911697279743577140
16.063011241748288244897356
16.564811571800296746217573
17.066711901851305247537789
18.070412561954322150188223
19.074113232057339152828656
20.077813892160356155469089

Capacities

ASME SECTION IV STEAM, LB/H (kg/h)- Models 6933, 6934 and 6935

Orificearea,in2(cm2)
Set pressureDEFGHJ
psig (barg)0.121 (0.781)0.216 (1.394)0.336 (2.168)0.554 (3.574)0.863 (5.567)1.414 (9.123)
15 (1.0)190 (86)339 (153)527 (239)869 (394)1353 (613)2217 (1004)

SELECTION GUIDE

Example:6010HGM01-AM0015
Model

6010        6130        6230

6021        6186        6933

6030        6283        6934

6182        6221        6935

6121
Orifice

D      G

E      H

F      J
Inlet size

C     1/2” (12.7)          G½” (38.1)

D      3/4” (19.0)          H2” (50.8)

E      1” (25.4)          J½” (63.5)

F      ¼” (31.8)
Seat material

M Metal EEPR VViton® (FKM) TTeflon® (PFA) (models 6021, 6121, 6221, 6934 only)
Variation (01 to 99)

01       Plain lever

02       Plain lever with vibration dampener

03       Plain lever with gag

60       BSP threads

Design revision

Indicates non-interchangeable revision

Dash (-) if original design
Valve service

A        Steam ASME section I

K        Air/gas ASME section VIII

I        Steam ASME section VIII

G        Steam ASME section IV (models 6933, 6934, 6935 only)

P        Steam, non-code

A        Air, non-code

Spring material

M       SS

Set pressure

0015 15 psig (1.0 barg) only for models 6933, 6934, 635
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